Measure twice. Slice once.

Filament recycling

Filament Diameter Quality Checker

Turn caliper or sensor readings into a reproducible QC summary instead of judging a spool from one point.

Inputs

Set the acceptance limit for this batch; no universal value is imposed.
Separate values with commas, spaces, semicolons, or new lines.
Use the same sample count to calculate equivalent diameter and ovality.

What this tool calculates

Turn caliper or sensor readings into a reproducible QC summary instead of judging a spool from one point.

Formula and method

With paired axes, equivalent circular diameter = √(d₁ × d₂), preserving measured cross-sectional area. The checker reports arithmetic mean, population standard deviation, min/max, tolerance pass rate, and ovality = |d₁ − d₂| ÷ mean(d₁,d₂) × 100%.

When to use it

Measure along a spool at consistent intervals. For manual checks, rotate the filament roughly 90° at each position and enter the paired cross-axis readings.

Worked example

The default eight paired samples average about 1.751 mm equivalent diameter, all remain within 1.70–1.80 mm, and maximum ovality is about 1.14%.

Assumptions and limitations

Readings are finite positive millimetre values from a calibrated instrument, and paired lists refer to the same positions. A small sample cannot certify an entire spool. Measurement force, temperature, sensor calibration, sampling interval, and local defects remain important.

Common mistake

Do not average two axes first and discard ovality; an acceptable mean can hide a strand that is too wide in one direction.

Continue the recycling workflow